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Delta Tau: Power Clipper
Delta Tau: Power Clipper


 
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Delta Tau: Power Clipper

Utilizing a cost-effective Linux-based CPU, the Power Clipper will give you all the software and motion features from the Power PMAC within a low-cost, embedded solution.

Motor Servo Control

  • Extremely fast update rates (Phase and Servo)

  • Standard PID with full feedforward model

  • Powerful automatic tuning and analyzer tools

  • Analog, Pulse Width Modulated (PWM), Pulse Frequency Modulated (PFM), MACRO or EtherCAT Outputs

  • Vibration suppression filters

  • Multiple 7th order notch and low pass filters

  • Adaptive control for varying loads

  • Cascaded loops (force, height, camera auto-focus control)

  • Support for custom-written commutation routines

  • Support for custom-written servo routines

  • Custom routines directly in C or from MATLAB®/Simulink®

Coordinate Systems / Forward and Inverse Kinematics

  • Up to 70 axes of coordinated or independent motion (8 local, 64 over EtherCAT)

  • Up to 128 independent coordinate systems

  • Up to 32 independent axes per coordinate system

  • Dynamic axes transformations (e.g. offsets, rotations, mirroring)

  • Forward/Inverse kinematics for non-linear mechanisms

  • User defined routines convert between tooltip coordinates and actuator positions

  • Permits direct specification of tooltip path

Trajectory Generation - Motion Programs

  • Auto-coordination of multiple sets of axes

  • Linear, circular, rapid, position-velocity-time (PVT), LIN to PVT (curve fit), Spline move modes

  • Seamless blending between linear, circular and PVT modes

  • Automatic move until trigger (hardware input)

  • True S-Curve accel / decel

  • All move modes supported with user kinematics

  • Dynamic multi-block lookahead with velocity/acceleration control and jerk limit

  • Sub-millisecond segmentation time

  • Negative feed rate for true motion reversal in look ahead

  • Move block execution rate up to 10,000 blocks/sec

  • G-code, M-code, and T-code ready

  • Calculations and I/O synchronous to motion

  • Tool radius compensation, 2D or 3D

Programmable Logic Controller (PLCs)

  • Access to all registers

  • Trigonometric, transcendental, vector and matrix functions

  • 64-bit floating-point architecture optimized math

  • Executive functions for standalone operation

  • Data gathering of up to 128 hardware/software registers per servo cycle

  • Program in PMAC Script

  • Program in ANSI C:

  • Real time with preemptive kernel routines

  • General purpose routines

  • MATLAB®/Simulink® Embedded Coder® generated code

Compensation Tables

  • Position/torque compensation tables in 1D, 2D, or 3D with rollover and mirroring options

  • 1st/3rd order interpolation between points every servo cycle

  • Up to 256 compensation tables (64K each)

  • Support for superimposed compensation table results

  • Backlash compensation, fixed or in tables

Hardware Position Capture and Compare

  • Specialized circuitry tying encoder counts to digital I/O

  • /O on exact count (w/sub-count interpolation) at any speed (within 10 nanoseconds)

  • For probing, registration, measurement trigger, laser firing

Gantry Control

  • Follower motor(s) executes leader’s trajectory

  • Automatic skew removal on homing

  • Automatic gantry cross-coupling servo correction

Electronic Gearing and Cam

  • Powerful master/slave techniques

  • Position following (gearing) requires no program for motion

  • External time base (cam) keeps full trajectory flexibility (non-returning, limited reversal, e.g. moving web application)

  • Up to 256 cam tables (16k points each)

  • Position/torque profile(s)

  • Returning, forward/reverse travel

  • Extremely precise synchronized outputs

Safety & Other Features

  • Watchdog output

  • I2T protection

  • Encoder count error and encoder loss detection

  • Plus/Minus over-travel, home, and user inputs

  • Software over-travel limits

  • Warning/fatal following error limits

  • High speed compare outputs

  • Automatic brake control

Output Control

The Power Clipper provides servo loop closure (position or torque) outputs:

  • Standard On-Board

  • Analog +/-10V 13.5 bit Filtered PWM

  • Pulse and Direction With Accessory Stack Board

  • 18-Bit True DAC

  • Sine Wave

  • PWM

Encoder Support

The Power Clipper can interface with one or a combination of the following types of motor feedback devices:

  • Quadrature

  • Halls (60°e/120°e)

  • Kawasaki

  • Analog +/- 10VDC

  • LVDT / MLDT

  • EnDat 2.1/2.2

  • Mitutoyo

  • Tamagawa

  • SSI

  • HiperFace

  • Sinusoidal (with ACC-51S)

  • Resolver (with ACC-8D Opt7)

  • Mitsubishi

  • Panasonic

  • Yaskawa

  • Nikon-D

  • BiSS-B/C

GP Inputs/Outputs

  • 32 general-purpose TTL I/O points, direction selectable by byte:

  • 16-point mux port, Delta Tau I/O accessory compatible

  • 16-point “opto” port, opto-22 style optically isolated modules compatible

  • Supports thousands of I/O points

  • “Handwheel” port with:

  • Two Quadrature encoder inputs each

  • Two Pulse (PWM or PFM) output pairs each

  • 1 Filtered PWM DAC Output (optional)

  • 4 12-Bit Analog Inputs

  • PWM Laser Option


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